Doug's JBA Falcon SVA Test

 

 

 

     

Presenting My Falcon Sports SRi.
For it's SVA Test

Saturday the 27th April 2002 was a big day for Doug Philp. His JBA Falcon Sports SRi was presented for its SVA test at 8am this morning at the Vehicle Inspectorate Test Station in Bridge of Don, Aberdeen. Doug took along with him a selection of hand tools, cable ties, insulating tape, clips etc. also his build photos.
The build photos are quite helpful should the examiner have a query, you can show him how you tackled a job.

Doug is a bit anxious, I'm not, I have every confidence in his car. I did hope to join him on the day to take photographs, but unfortunately I could not make it. Remember your car must have a full tank of fuel. 

This Photo 

Shows Livingston Test Station, which no longer does SVA tests, as they haven't enough lanes.
The reason being that cars can't use a lorry lane as the testing machinery is different, likewise a lorry can't use a car lane.


It is now Bishopbriggs, Glasgow for Central Scotland.

 

Arriving

On arrival at the Test Station park up neatly away from the lanes. 
Do not drive up to the entrance of a lane.


Report to the reception with your paperwork and once your paperwork is checked you will be asked to stay with your car.

As you anxiously walk back to your car, you might have a peer at the lanes and hear the tap tap tapping of hammers, as vehicle examiners dressed in maroon overalls, conduct tests on lorries.
Don't let this alarm you, they are what they call toffee hammers and are used on the main chassis components, to check the tightness of nuts and bolts. If the hammer gives a ringing sound the nuts are tight.

 

White Coats

You may have noticed men wearing long white overall coats. These are the top people at a Vehicle Inspectorate Test Station and their word is law. "White Coats" we call them, but don't address them as such, at Livingston for instance, it is Mr. Porter.

It will be an examiner in a White Coat that will test your car. 

He will approach you carrying a clip board with your test paper attached and greet you in a polite, but officious manner. 

Doug was a bit nervous at this stage, but they are not allowed to be too friendly.

However if your car is solidly built and the JBA Falcon certainly is and you have paid attention to the SVA guidelines. The examiner will guide you with hints and suggestions, as you will see, as you read on.

Please note as of 2nd.April 2001. Only very minor repairs will be allowed and authorisation must be obtained from the Vehicle Inspectorate staff, or you may be asked to leave the site. Supervised repairs only.
Source:- Vehicle Inspectorate, Livingston, Scotland.

 

Hood

Remember your Falcon is presented with the hood erect. The examiner will ask you to drive up and stop before your allocated lane.

Here he will check the whole car including the chassis number where JBA stamps it on the chassis behind the nearside front wheel and the engine number. 

It is well worth highlighting these numbers with a bit of yellow tyre chalk or something similar.

Then the examiner will measure your Falcon and the height and distance apart of all exterior lights, to make sure they conform to the regulations. He will check the radius of all external projections. 
The examiner will also check the tyres for speed rating and that the mudguards cover the wheels and tyres. Meaning that wide wheels, sticking out further than the confines of the mudguards, would fail.

Next the examiner will stand in front of your car and ask you to switch on various electrical components to test side lights, headlights main and dip, front flashers left and right, hazards, wipers, washers and park. 
Moving to the rear of the car he will check tail lights, stop lights, reverse light, left and right flashers, hazards, side flashers, reflectors ( must be vertical not sloping ) These are OK on all new models supplied by JBA.
Rear fog lights ( must be a minimum distance of 100mm. away from brake lights )

When testing lorries the examiners use hand signals to tell us to switch on various lights and press the footbrake, as we are 50 feet away from them, when they are at the rear of a trailer.

 

Side Flashers

Doug had fitted an extra side flasher at the rear, that you can see in the photo below. 
The examiner asked him why, as it was not required. 
Doug explained that he thought with the 5 degree angle, the front repeater might just be on the limit of visibility and to play safe he had fitted one on the rear.
The mirrors are examined for roundness, view and vibration. 
Mini mirrors from Europa passed no trouble at all.  The noise levels were checked as well.

 

Hood Removal

The examiner then asked Doug to remove the hood, so that he could carry out further tests inside the car.

He remarked that the nut and bolt holding the hood frame should be rounded, such as a dome nut, but let it go as it was normally covered by the hood, even when the hood is lowered.

Click for Larger Photo

Seat Belts
A very thorough examination was carried out on the Richfield seats and the seat belts. The seat fixing points, movement, height of seats in relation to seat belts. The seat belt anchor points, no problem here with a JBA. The seat belt swivel points, condition and movement of the belts. Of course Doug had used new seat belts.
Next the handbrake for it's operation and security of fixing. Doug had fitted an extra strengthening plate underneath the CBU. Then the brake fluid level warning lamp, connected to the handbrake for this test. 


Interior

The examiner checked the interior for sharp edges and found only one, that just protruded slightly outside the exempt area. 
This was the JBA brake pedal shaft, which is made up of flat steel. 
The examiner suggested that Doug should rectify this with a piece of tubing cut and fitted over the pedal shaft and he allowed Doug to do this.

Click for Larger Photo

Another test was carried out on the operation of the heater and demisters, also the horn. 
Note the Sierra steering wheel, used to comply with the regulations

 

Glass & Handles

The Jaguar door handles together with the antiburst locks are all checked, as is the bonnet catches, which are the SVA approved ones from Europa. The anti theft device, Ford steering lock in this case.

The windscreen glass and side window glass, is checked for the British Standards mark. Doug has done his side windows the same as Burman Parker. 

Click for Larger Photo

 

Safety

The whole car is viewed with an eye to safety. 
You will notice in the two photos above that Doug has rounded off the side screen frames with rubber. 
This is bumper over rider rubber from Europa, opened up and roughed up on the inside, to allow it to stick.

Click for Larger Photo

 

No Extras Fitted

The Falcon was presented for test with the boot rack removed and the spot lamps on the JBA badge bar removed.
The number plates front and rear were covered on their edges with chrome beading, as was the badge fixing plate at the bottom of the V bars. 
Doug obtained this from Pilgrim Cars. 
At one time it used to be used on Minis years ago, along the sides and wheel arches, where the welds met.

Click for Larger Photo

 

Frontal View

Viewing the car from the front, the tester examined carefully the gap between the wings, tyres and bumper.
He came to the conclusion that a person could be injured by the bolt head on the Ford spindle carriers and the bolt head at the bottom of the shock absorbers.

Photo taken at Broughty Ferry two weeks after test.

These are shown in the photos below

Spindle Carriers

The examiner felt that these should be capped by rounded caps similar to wheel nut covers. 

Click for Larger Photo

 

 

Quick Repair

He allowed Doug to cover them up with insulating tape.

Click for Larger Photo

Speed Test

Now it was time to move into the lane and onto the rollers for the speed test. The examiner sat in the Falcon and drove the car up to 30mph on the car's speedometer and pressed his hand control that is connected to the machine. He increased the speed by 5mph increments until he reached 70mph, pressing his hand control at each increment. This then gives a printed read out.

Emissions test was next this is conducted to the age of the engine.


Pit Examination

Onto the pit examination, which is very thorough. All the Ford components are checked, the steering, the brakes, brake pipes and hoses, fuel lines, wiring etc. You name it, it's checked. There is a tannoy system that the examiner may use to contact you, as he does this examination. For example footbrake on, footbrake off, handbrake on etc. 
Apart from the obvious, the examiner is also checking that nothing is fouling, such as a brake hose rubbing on some part of the car. A fuel pipe too close to the exhaust, wiring loose or anything coming into contact with a moving part, such as rubbing on the prop shaft.

The examiner picked on two faults here. He allowed Doug to come down into the pit and fix one with a cable tie.
The second point wasn't a fault at all, but due to the Ford suspension, in relation to the speedometer sensors. When the car is jacked up the sensors look wrong, but with the car on the ground they are perfect. Doug explained to the examiner that he had spent a whole week sussing that one out and he had fitted the sensors, as the car was jacked up now. The speedometer worked perfectly on the jack, but wouldn't work when the car was on the ground. The examiner lowered the car, to see what Doug meant and found everything to his satisfaction.

Head Lamps
The headlight beam test was next on the agenda and Doug had to adjust the headlamps slightly.
Weight Check 
Onto the weighing machine ramp for the car to be weighed prior to the brake test.
Axle One Front  437kg.  Axle Two Rear  521kg. Total weight 958kg. 
Design Weights Axle One 520kg. Axle Two 650kg.

Braking Test

The braking test is thorough, Doug drove the car onto the set of rollers, these work in tandem, to check the braking on each axle for uneven braking and singly to test each wheel individually. 
The examiner starts the rollers up and asks you to press the brake pedal in a steady progressive manner until the Falcon stops the roller. 
This test is repeated over and over again, until all wheels and axles have been tested. The results are recorded on a computer print out. 
The handbrake performance is included as well.
Then it happens all over again, but with the vacuum removed from the servo. This is to record the operation of the brakes should the servo fail. A pad is attached to your foot and as you press the brake pedal, this monitors the amount of pressure needed to apply the brakes.
The test lasted two and a half hours and the examiner was very thorough.
The speedometer test on the rolling road was well within the limits.

The examiner was amazed that brake test readings were way, way above average.
Doug had used all new brake parts, including the master cylinder.

 

Trial Run

The examiner had a run round the test station and said to Doug that this was the best presented kit car to pass through the Aberdeen test station so far and one of the nicest cars to drive. 

He took photos of the Falcon and spent some time looking through Doug's build photos. He asked Doug how long it had taken to build.

When Doug told him, he said yes it shows, you have taken your time to build the car to a very high standard and with all new brake parts and attention paid to detail.

Well done Doug. SVA test passed with flying colours. Now where is that Big Smile
There you go, they are not so bad after all. Just doing their job. No more nightmares now, about men in White Coats.

Hype

A lot of hype abounds in the kit car industry, about the SVA Test. You may have heard some weird and frightening stories, just remember that buses and lorries go through a similar test every year.
What has the SVA done for the kit car industry, it has sorted out the good from the bad, the cars are built to a higher standard than ever before. 
If you are building, it is well worth buying the DVLA SVA Manual for about £30.00 available from Swansea or any participating VI SVA Test Center. Updates are available, as regulations can change at anytime.

Remember that your car must be insured prior to driving it to the test station, you can insure it on the JBA chassis number. 

You may have noticed the two different license plates, Doug drove to the test center with the donor plates on his Falcon, as the donor car was registered in his own name.  We were under the impression that the Falcon would retain that number, which used to be the case. 
However new regulations state that you can't have the donor number on a Falcon, ( See Here  section "D") instead Doug was granted an age related registration number at Dundee Licensing Office. His car is now on the road and he and Anne are enjoying every minute.  
Thanks for the run in it. All the Best Doug  it's absolutely Superb!.

The Falcon is painted British Racing Green, now where do you think his first trip will take him. The Emerald Isle of course, along with a friend in a Mazda Miata MX5. Have a nice trip, remember the photographs.

                                                                                  

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