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Presenting My Falcon Sports
SRi.
For it's SVA Test
Saturday the 27th April 2002 was a big day for Doug Philp. His
JBA Falcon Sports SRi was presented for its SVA test at
8am this morning at the Vehicle Inspectorate Test Station
in Bridge of Don, Aberdeen. Doug took along with him a selection of
hand tools, cable ties, insulating tape, clips etc. also his build
photos.
The build photos are quite helpful should the examiner have a query, you
can show him how you tackled a job.
Doug is a bit anxious, I'm not, I have every
confidence in his car. I did hope to join him on the day to take
photographs, but unfortunately I could not make it. Remember your car must
have a full tank of fuel.
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This Photo
Shows
Livingston Test Station, which no longer does SVA tests, as they
haven't enough lanes.
The reason being that cars can't use a lorry
lane as the testing machinery is different, likewise a lorry can't
use a car lane.
It is now Bishopbriggs, Glasgow for Central Scotland.
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Arriving
On arrival at the Test Station park up
neatly away from the lanes.
Do not drive up to the entrance of a lane.
Report to the reception with your paperwork and once your paperwork is
checked you will be asked to stay with your car.
As you anxiously walk back to your car, you
might have a peer at the lanes and hear the tap tap tapping of hammers, as
vehicle examiners dressed in maroon overalls, conduct tests on lorries.
Don't let this alarm you, they are what they call toffee hammers and are
used on the main chassis components, to check the tightness of nuts and
bolts. If the hammer gives a ringing sound the nuts are tight.
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White Coats
You may have noticed men wearing long white
overall coats. These are the top people at a Vehicle Inspectorate Test
Station and their word is law. "White Coats" we call them, but
don't address them as such, at Livingston for instance, it is Mr. Porter.
It will be an examiner in a White
Coat that will test your car.
He will approach you carrying a clip
board with your test paper attached and greet you in a polite, but
officious manner.
Doug was a bit nervous at this stage, but they
are not allowed to be too friendly.
However if your car is solidly built and
the JBA Falcon certainly is and you have paid attention to the SVA
guidelines. The examiner will guide you with hints and suggestions, as you
will see, as you read on. Please note as of 2nd.April 2001.
Only very minor repairs will be allowed and authorisation must be obtained
from the Vehicle Inspectorate staff, or you may be asked to leave the
site. Supervised repairs only.
Source:- Vehicle Inspectorate, Livingston, Scotland.
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Hood
Remember your Falcon is presented with the
hood erect. The examiner will ask you
to drive up and stop before your allocated lane.
Here he will check the whole car including the chassis number where JBA
stamps it on the chassis behind the nearside front wheel and the
engine number.
It is well worth highlighting these numbers with a
bit of yellow tyre chalk or something similar.
Then the examiner will measure your Falcon
and the height and distance apart of all exterior lights, to make sure they
conform to the regulations. He will check the radius of all external
projections.
The examiner will also check the tyres for speed rating and that the
mudguards cover the wheels and tyres. Meaning that wide wheels, sticking out
further than the confines of the mudguards, would fail.
Next the examiner will stand in front of your car and ask you to
switch on various electrical components to test side lights, headlights main
and dip, front flashers left and right, hazards, wipers, washers and
park.
Moving to the rear of the car he will check tail lights, stop lights,
reverse light, left
and right flashers, hazards, side flashers, reflectors ( must be vertical
not sloping ) These are OK on all new models supplied by JBA.
Rear fog lights ( must be a minimum distance of 100mm. away from brake
lights )
When testing lorries the examiners use hand
signals to tell us to switch on various lights and press the footbrake, as we are 50 feet away from
them, when they are at the rear of a trailer.
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Side
Flashers
Doug had fitted an extra side flasher at the
rear, that you can see in the photo below.
The examiner asked him why, as it
was not required.
Doug explained that he thought with the 5 degree angle,
the front repeater might just be on the limit of visibility and to play safe
he had fitted one on the rear.
The mirrors are examined for roundness, view and vibration.
Mini mirrors from Europa
passed no trouble at all.
The noise levels were checked as well.
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Hood Removal
The examiner then asked Doug to remove the
hood, so that he could carry out further tests inside the car.
He remarked
that the nut and bolt holding the hood frame should be rounded, such as a
dome nut, but let it go as it was normally covered by the hood, even when
the hood is lowered.
Click
for Larger Photo
Seat Belts
A
very thorough examination was carried out on the Richfield seats and the seat
belts. The seat fixing points, movement, height of seats in relation to
seat belts. The seat belt anchor points, no problem here with a JBA. The
seat belt swivel points, condition and movement of the belts. Of course
Doug had used new seat belts.
Next the handbrake for it's operation and security of fixing. Doug had
fitted an extra strengthening plate underneath the CBU. Then the brake fluid level warning lamp, connected to the handbrake
for this test. |
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Interior
The
examiner checked the interior for sharp edges and found only one, that
just protruded slightly outside the exempt area.
This was the JBA brake
pedal shaft, which is made up of flat steel.
The examiner suggested that
Doug should rectify this with a piece of tubing cut and fitted over the
pedal shaft and he allowed Doug to do this.
Click
for Larger Photo
Another test was carried out on the operation of the heater and demisters, also the horn.
Note the Sierra steering wheel, used to comply with the regulations |
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Glass & Handles
The
Jaguar door handles together with the antiburst locks are all checked, as
is the bonnet catches, which are the SVA approved ones from Europa. The
anti theft device, Ford steering lock in this case.
The windscreen glass and
side window glass, is checked for the British Standards mark. Doug has done his side
windows the same as Burman Parker.
Click
for Larger Photo |
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Safety
The
whole car is viewed with an eye to safety.
You will notice in the two
photos above that Doug has rounded off the side screen frames with rubber.
This is bumper over rider rubber from Europa, opened up and roughed up on
the inside, to allow it to stick.
Click
for Larger Photo |
No Extras Fitted
The
Falcon was presented for test with the boot rack removed and the spot
lamps on the JBA badge bar removed.
The number plates front and rear were
covered on their edges with chrome beading, as was the badge fixing plate
at the bottom of the V bars.
Doug obtained this from Pilgrim Cars.
At one
time it used to be used on Minis years ago, along the sides and wheel
arches, where the welds met.
Click
for Larger Photo |
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Frontal View
Viewing the car from the front, the
tester examined carefully the gap between the wings, tyres and
bumper.
He came to the conclusion that a person could be injured
by the bolt head on the Ford spindle carriers and the bolt head at
the bottom of the shock absorbers.
Photo taken at Broughty Ferry two
weeks after test.
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These
are shown in the photos below
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Spindle Carriers
The examiner felt that these should be
capped by rounded caps similar to wheel nut covers.
Click
for Larger Photo
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Quick Repair
He allowed Doug to cover them up with insulating tape.
Click
for Larger Photo
Speed Test
Now it was time to move into the lane and
onto the rollers for the speed test. The examiner sat in the Falcon and
drove the car up to 30mph on the car's speedometer and pressed his hand
control that is connected to the machine. He increased the speed by 5mph
increments until he reached 70mph, pressing his hand control at each
increment. This then gives a printed read out.
Emissions test
was next this is conducted
to the age of the engine.
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Pit Examination
Onto the pit examination, which is very thorough. All the Ford components
are checked, the steering, the brakes, brake pipes and hoses, fuel lines,
wiring etc. You name it, it's checked. There is a tannoy system that the
examiner may use to contact you, as he does this examination. For example
footbrake on, footbrake off, handbrake on etc.
Apart from the obvious, the examiner is also checking that nothing is
fouling, such as a brake hose rubbing on some part of the car. A fuel pipe
too close to the exhaust, wiring loose or anything coming into contact
with a moving part, such as rubbing on the prop shaft.
The examiner picked on two faults here. He
allowed Doug to come down into the pit and fix one with a cable tie.
The second point wasn't a fault at
all, but due to the Ford suspension, in relation to the speedometer
sensors. When the car is jacked up the
sensors look wrong, but with the car on the ground they are perfect. Doug
explained to the examiner that he had spent a whole week sussing that one
out and he had fitted the sensors, as the car was jacked up now. The
speedometer worked perfectly on the jack, but wouldn't work when the car
was on the ground. The examiner lowered the car, to see what Doug meant
and found everything
to his satisfaction.
Head Lamps
The headlight beam test was next on the
agenda and Doug had to adjust the headlamps slightly.
Weight Check
Onto the weighing machine ramp for the car to be weighed prior to the
brake test.
Axle One Front 437kg. Axle Two Rear 521kg. Total
weight 958kg.
Design Weights Axle One 520kg. Axle Two 650kg.
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Braking
Test
The braking test is thorough, Doug drove the car onto
the set of rollers, these work in tandem, to check the braking on each
axle for uneven braking and singly to test each wheel individually.
The
examiner starts the rollers up and asks you to press the brake pedal in a steady progressive manner
until the Falcon stops the roller.
This test is repeated over and over
again, until all wheels and axles have been tested. The results are recorded on a computer print
out.
The handbrake performance is included as well.
Then it happens all over again, but with the vacuum removed from the
servo. This is to record the operation of the brakes should the servo
fail. A pad is attached to your foot and as you press the brake pedal,
this monitors the amount of pressure needed to apply the brakes.
The test lasted two and a half hours and the examiner was
very thorough.
The speedometer test on the rolling road was well
within the limits.
The examiner was amazed that brake test readings were way, way above average.
Doug had used all new brake parts,
including the master cylinder.
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Trial Run
The examiner had a run round the test station and said
to Doug that this was the best presented kit
car to pass through the Aberdeen test station so far and one of the nicest
cars to drive.
He took photos of the Falcon and spent some time looking
through Doug's build photos. He asked Doug how long it had taken to build.
When Doug told him, he said yes it shows, you have taken your time to
build the car to a very high standard and with all new brake parts and
attention paid to detail.
Well done Doug. SVA test
passed with flying colours. Now where is that Big Smile.
There you go, they are not so bad after all. Just doing their job. No more
nightmares now, about men in White Coats.
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Hype
A lot of hype abounds in the kit car industry, about the SVA Test. You may
have heard some weird and frightening stories, just remember that buses
and lorries go through a similar test every year.
What has the SVA done for the kit car industry, it has sorted out the good
from the bad, the cars are built to a higher standard than ever
before.
If you are building, it is well worth buying the DVLA SVA Manual for about
£30.00 available from Swansea or any participating VI SVA Test Center.
Updates are available, as regulations can change at anytime.
Remember that your car must be insured
prior to driving it to the test station, you can insure it on the JBA
chassis number.
You may have noticed the two different
license plates, Doug drove to the test center with the donor plates on his
Falcon, as the donor car was registered in his own name. We were
under the impression that the Falcon would retain that number, which used
to be the case.
However new regulations state that you can't have the donor number on a Falcon,
( See
Here section "D") instead Doug was granted an age related registration
number at Dundee Licensing Office. His car is now on the road and he and
Anne are enjoying every minute.
Thanks for the run in it. All the Best Doug it's absolutely Superb!.
The Falcon is painted British Racing Green,
now where do you think his first trip will take him. The Emerald Isle of
course, along with a friend in a Mazda Miata MX5. Have a nice trip,
remember the photographs.
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